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27 January 2026

Fibroin aerogels: when thermal insulation meets biocompatibility

When fibroin is transformed into aerogel, we witness an extraordinary structural metamorphosis. The process typically begins with the dissolution of fibroin in appropriate solvents, followed by gelification techniques that allow the formation of a three-dimensional network. Subsequently, through supercritical drying or freeze-drying methods, the solvent is removed while preserving the porous architecture of the material. The result is a structure characterized by porosity that can exceed ninety-nine percent, with interconnected pores of nanometric or micrometric dimensions.

This extremely porous architecture is the secret behind the exceptional insulating properties of fibroin aerogels. The air trapped within the pores acts as a natural thermal barrier, while the ultra-thin walls of the protein network minimize heat conduction through the solid phase. The combination of these two factors generates incredibly low thermal conductivity values, often in the order of a few milliwatts per meter per kelvin, comparable to or even lower than those of many traditional synthetic insulators.

Intrinsic biocompatibility for medical applications

One of the most relevant aspects of fibroin aerogels in the biomedical context is their intrinsic biocompatibility. Unlike many synthetic materials used for thermal insulation, fibroin is a natural protein that the human body recognizes and tolerates without triggering significant inflammatory reactions. This characteristic translates into fundamental safety when the material is employed in devices that come into contact with biological tissues or body fluids.

The controlled biodegradability of fibroin adds a further advantage in certain applications. While some medical devices require permanent materials, there are numerous situations where a temporary insulator that gradually degrades after performing its function represents the ideal solution. Fibroin aerogels can be designed to degrade over variable times, from weeks to months, releasing peptides and amino acids that are naturally metabolized by the organism.

Thermal control in implantable devices

The biomedical applications that benefit most from the properties of fibroin aerogels are those where temperature control is critical. Consider controlled delivery systems for thermosensitive drugs, where even minimal temperature variations can compromise the effectiveness of the active ingredient. A coating of fibroin aerogel can protect these drugs from thermal fluctuations in the body environment, ensuring optimal stability throughout the release period.

Another extremely promising field of application concerns implantable electronic devices. Pacemakers, neurostimulators, and biometric sensors inevitably generate heat during their operation. This heat, if not adequately dissipated or insulated, can damage surrounding tissues causing inflammation or necrosis. Fibroin aerogels can act as a thermal barrier between the device and biological tissues, minimizing heat transfer and protecting cellular integrity. Their lightness is particularly advantageous in this context, as it does not add significant weight to the implanted device.

Cryopreservation and thermal management of tissues

In the field of regenerative medicine and biological tissue preservation, thermal control assumes vital importance. During cryopreservation procedures, cells and tissues must be cooled to extremely low temperatures following precise protocols to avoid the formation of damaging ice crystals. Fibroin aerogels can be integrated into containers and cryogenic transport systems, providing insulation that slows thermal exchange with the external environment and allows greater uniformity in temperature distribution.

Similarly, during the transport of organs destined for transplantation, maintaining stable thermal conditions is fundamental to preserving tissue vitality. Containers coated or constructed with fibroin aerogel could offer superior thermal protection compared to currently used materials, potentially extending the time window available for transport and transplantation. The biocompatibility of the material also eliminates any concerns regarding possible contamination or adverse reactions in case of accidental contact with the organ.

Tissue engineering

Fibroin aerogels also find application as three-dimensional scaffolds for tissue engineering, where their porous structure not only provides mechanical support for cell growth but can also contribute to thermal regulation of the cellular microenvironment. During proliferation and differentiation, cells are sensitive to temperature variations, and a thermally stable environment can favor optimal biological processes.

In some therapeutic scenarios, the insulating capacity of aerogels can be exploited to create controlled thermal gradients within tissue constructs. This approach could find application in advanced tissue engineering strategies where different cellular differentiations are desired in spatially separated regions of the same scaffold. The possibility of chemically functionalizing the aerogel surface also allows the integration of growth factors or bioactive molecules, creating multifunctional systems that combine structural support, thermal control, and biological stimulation.

Thermal ablation and oncological therapies

In the treatment of some tumor forms, techniques such as radiofrequency ablation or photothermal therapy deliberately generate localized heat to destroy cancerous cells. However, the uncontrolled diffusion of heat to surrounding healthy tissues represents a significant complication. Barriers made with fibroin aerogel could be strategically positioned during these procedures to confine the thermal effect to the target area, protecting adjacent structures and allowing the use of higher temperatures in the tumor area without risks to healthy tissues.

This application is particularly interesting considering that fibroin aerogels can be produced in customized shapes through three-dimensional printing techniques. This would allow the creation of thermal barriers tailored to the patient's specific anatomy and tumor localization, optimizing therapeutic effectiveness and minimizing side effects. The biodegradability of the material would also eliminate the need for a second surgical procedure to remove the protective barrier.

Integration with emerging technologies

The future evolution of fibroin aerogels in the biomedical context will likely see growing integration with other advanced technologies. The combination with miniaturized sensors could lead to the development of intelligent systems capable of monitoring local temperature in real time and adapting insulating properties in response to physiological conditions. Composite materials that incorporate fibroin aerogel together with stimulus-responsive polymers could offer even more sophisticated functionalities.

The application of nanotechnology techniques to modify the structure of aerogels at the molecular level opens fascinating possibilities. The incorporation of metallic nanoparticles or metal oxides could confer additional properties such as radiopacity for medical imaging or antibacterial capabilities, creating multifunctional materials that go beyond simple thermal insulation. At the same time, manipulation of fibroin crystallinity within the aerogel structure could allow fine control over the mechanical and degradation properties of the material.

 

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